Toilet Soap Plant

ADHI SAKTHI is well experienced to design and deliver toilet soap manufacturing facility in a state of the art standard. Following machinery are supplied to perform individually or as a complete plant.
SIGMA MIXER
NOODLER / REFINER
TRIPLE ROLL MILLS
DUPLEX VACUUM PLODDERS
BAR CUTTING MACHNE
TOILET SOAP STAMPING MACHINE
SOAP PACKING MACHINE
CARTONING MACHINE
AUTO CASE PACKERS
OPTIONS :
FULLY AUTOMATIC TOILET SOAP PLANT
AUTOMATIC RAW MATERIAL ELEVATION
PROCESS AUTOMATIONS AND BATCH WEIGHING SYSTEMS
DIRECT FEED OF SOAP TO STAMPING AND PACKAGING LINES WITH AUTO RECYCLING
END OF LINE AUTOMATIONS
MECHANISED TOILET SOAP PLANT
BUCKET ELEVATOR NOODLE FEEDING
DIRECT FEED OF SOAP TO STAMPING AND PACKAGING LINEW WITH AUTO RECYCLING
BASIC PLANT:
ONLY BASIC MACHINERY WILL BE SUPPLIED
HAND STAMPING OR FOOT STAMPING MACHINE.
TOILET SOAP PLANT FINISHING LINE:
Soap making from Soap Noodles comprising of the following stages
Noodes along with additives will be mixed in the sigma mixer between 20 minutes to 30 minutes based on customer preference.
Mixed mass from the sigma mixer is fed to the plodder for refining.
The refined soap is fed to the triple roll mill 2 pass or 4 pass depending upon customer requirements and taken out as flakes.
The flakes are fed to the duplex vacuum plodder and taken out as bars of required size
Bar from the plodder is cut to desired size and stamped according to the shape required
Stamped cake is wrapped or carton packed depending upon packaging design preferred Finally fed to the master carton

Toilet Soap Plant Partial Automatic

Salient features of mechanized partial automatic toilet soap plant
Sigma mixer is placed on the platform to enable material flow by gravity
Soap Noodle is either lifted by bucket elevator or through electric hoist or manually as preferred
Entire mixed mass from sigma mixer is fed to Noodler / Refiner
Refined soap mass is fed to the Triple roll mill where it is flaked out
Flaked material is lifted by conveyor to the Duplex Vacuum Plodder
Bar cutter cuts the bar to set repeat lengths
Soap cutter is used to cut the soap to billets matching to the final size
Billets are fed to automatic stamping machine or manual stamping machine
Stamped cakes are either carton packed or soap wrapped

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Toilet Soap Plant Fully Automatic

Salient features of fully automatic toilet soap plant:
Noodles elevated by bucket elevator / pneumatically to silo kept above the sigma mixer
Based on formula, noodles weighed in the weigh hopper automatically and fed to the sigma mixer
Material from sigma mixer is dropped to multiscrew conveyor
Multiscrew conveyor uniformly feeds material to noodler plodder for refining
Two passes of triple roll mills to adequately shear the material to a smooth mass without grits
Duplex vacuum plodder to extrude the bars
Auto bar cutter and fully automatic recycling systems
Capacity stamping machine
Soap wrapping or carton packing
Auto direct infeed system from plodder till case packer
Auto case packer system
Both the above options need to have water chilling plant ( 5 deg ) for circulation in the cooling water jackets of processing machinery and glycol chilling plant ( - 27 deg ) for circulation in stamping dies.

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Toilet Soap Plant - Semi Automatic

Adhi sakthi is well experienced to design and deliver toilet soap manufacturing facility in a state of the art standard. Following machinery are supplied to perform individually or as a complete plant.
Sigma mixer
Noodler / refiner
Triple roll mills
Duplex vacuum plodders
Bar cutting machne
Toilet soap stamping machine
Soap packing machine
Cartoning machine
Auto case packers
Options :
Fully automatic toilet soap plant
Automatic raw material elevation
Process automations and batch weighing systems
Direct feed of soap to stamping and packaging lines with auto recycling
End of line automations
Mechanised toilet soap plant
Bucket elevator noodle feeding
Direct feed of soap to stamping and packaging linew with auto recycling
Basic plant:
Only basic machinery will be supplied
Hand stamping or foot stamping machine.
Toilet soap plant finishing line:
Soap making from soap noodles comprising of the following stages
Noodes along with additives will be mixed in the sigma mixer between 20 minutes to 30 minutes based on customer preference.
Mixed mass from the sigma mixer is fed to the plodder for refining.
The refined soap is fed to the triple roll mill 2 pass or 4 pass depending upon customer requirements and taken out as flakes.
The flakes are fed to the duplex vacuum plodder and taken out as bars of required size
Bar from the plodder is cut to desired size and stamped according to the shape required
Stamped cake is wrapped or carton packed depending upon packaging design preferred finally fed to the master carton
Semi automatic toilet soap plant / pilot plant ( cost effective )
only critical machinery like sigma mixer , one triple roll mill and non vacuum plodder are used
Stamping is done manually.
Finish of the soap will be comparatively lesser than the one coming out from sophisticated lines
Aspro quotes only the main line machinery alone as a standard quoting procedure.
If the customer intends to buy all other related equipments and utilities, depending upon the customer requirements quotation will be submitted.

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Mr. Senthil Kannan (CEO)
No. 40/9, Earikkarai Road, Near Wipro Computers, Kothapurinatham , Thiruvandarkoil
Pondicherry - 605 102, India
Telephone: +(91)-(413)-2641049/ 2641059

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