Industrial Machines & Plants

AdhiSakthi design and deliver Liquid manufacturing  plants to manufacture various types of liquid products
  Syrup
  Creams, Lotions, Gel & Balm (The products which do not need vacuum facility)
   Shampoo
   Liquid Soap
   Chemicals etc.

LIST OF EQUIPMENTS
1. Main Mixing Vessel
2. Phase Vessel
3. Storage trolleys
4. Working Platform

MIXING CAPACITIES :
    50 Kgs / 100 Kgs / 250 Kgs / 500 Kgs /
      1000 Kgs / 2000 Kgs / 5000 Kgs.

1. MANUFACTURING VESSEL:
 The vessel is jacketed for steam and cold water circulation.
 Product contact points are made of SS 316L, Class 4 B (mirror finish)
 Vessel is insulated with mineral wool  with SS 304 cladding
 The vessel is supported by 3 legs placed at equal 120 deg angles
 The top dish supports three agitation assembly
 Top dish is provided with the following 400 mm dia manhole / 100 mm dia light glass / 25 phase vessel inlet 50 mm die Butterfly discharge valve 10 mm dia temperature sensor
 The agitator is driven by a suitable geared motor
 The anchor stirrer is made of SS 316 L consisting of plates rotating at a speed of 50 rpm.

2. PHASE VESSEL
 Product contact points: SS 316L, Class 4 B (mirror finish)
 The vessel is jacketed for steam and cold water circulation made up of SS 304
 The jacket is insulated with mineral wool and SS 304 cladding.
 Propeller type agitator is used for the phase vessel which rotates at 960 Rpm.

3. BATCH STORAGE TROLLEY
 Cylindrical in shape with conical bottom vessel 3 mm thick.
 Flat top lid and provided with 40 mm butterfly discharge valve.
 The vessel is mounted on 3 legs and castor wheels.
 All product contact points are made of SS 316 L finished to class 4 B
 Covers are made of SS 304 finished to class 2 B stain finish.

OPTIONAL ACCESSORIES
 1. Circulation pump
 2. Steam lines
 3. Transfer pipe lines
 4. Working Platform

•  The Container filling and capping machine is used to fill liquids in glass, plastic, PET bottles / Containers etc. and automatically cap it with the option of screw caps and snap fit caps.
   Following products can be filled in to containers
   Liquids (Oil, Syrup, Medicine, Eye drops, Adhesives, Shampoo, Pesticides etc)
  Semi Solids (Gels, Lotions, Creams etc.)
• Three different models of machines are available.
        Elliptical PUC based filling machine
        Rotary Indexing  type  filling  machine
        Linear filling system with multi head pumps
• Elliptical PUC based filling machine 
• The machine runs on elliptical run way intermittent motion mechanism with conveyor chain  system 
• Containers are held in specially designed PUCs for filling and Capping operations
• Highly suitable for flat bottom and odd shaped plastic containers which are not stable to travel on a flat conveyor.
• FERGUSON INDEXING SYSTEM is used to achieve accuracy of indexing and higher speed per nozzle
  Speed upto 120 pcs per minute
• Higher productivity rates
• Fully automatic filling, cap elevating, capping, ejection and online inspection system
• Direct link up provision for online coding and labeling requirements
• Occupies very less space
  Filling accuracy /- 0.5%
  Product contact parts are made of SS316L  and  Covers  of  SS  304
• Unique and simple change over system
• Automatic pick and place ejection mechanism. (Auto depucking)
• Option of  4 Heads & 6 Heads are available.
  Fully PLC controlled with HMI Panel.

1. TUBE FILLING AND SEALING MACHINE:
   Tube filling and sealing machine is used to fill products in tubes and sealing it.
2. Products that can be filled: 
   Products of different viscosities and flow characteristics ranging from tooth paste, cream,
   ointments, gel, shampoo, food products like sauce, adhesives, grease, etc.
   Tube types:Laminated tubes, Plastic Co extruded tubes, Aluminium tubes, Metal Collapsible tubes etc.,
   The filling and sealing methodology varies depending upon the type of product and the tube nature.
3. ASPRO –TUBE FILLING MACIHNE - Salient Features of the basic Machine:
   Machine is built robust and simple in design with user friendliness adopting to various working environments.
   The machine is driven through Ferguson Indexing mechanism to ensure accuracy of indexing and repeatability.
   Filling nozzle is of positive shut off and blow off system to ensure nil tailing after filling.
   The pump house is made of SS 316L with a rigid base
   Hopper is made of SS 316 L with polished inner surfaces  
   Leister make hot air guns are used for sealing stations
   Machine is compatible for filling and sealing both lami and aluminum tubes.
   However an attachment is needed for aluminum crimping.
   Filling accuracy :  ±0.5 %
   The machine confirms to GMP norms.
   Double side coding system with easy change over for coding digits. 
   MRP / PKD / Batch no. on the crimps may be marked with this.
4. Optional accessories – Salient Features:
   Auto tube loading device attachment to load the tubes automatically.
   Automatic print registration device to sense the eye mark.
   Double colour filling system
   Acrylic top covering with safety limit switch interlock doors
   PLC based operating system
   A.C. Variable speed drive provision
   Stirrer for the hopper

•  The bottle filling and capping machine is used to fill liquids in glass, plastic, PET bottles / Containers etc. and automatically cap it with the option of screw caps and snap fit caps.
• Following products can be filled in to containers
  Liquids (Oil, Syrup, Medicine, Eye drops, Adhesives, Shampoo, Pesticides etc) Semi Solids (Gels, Lotions, Creams etc.)
• Three different models of machines are available.
  
• Elliptical PUC based filling machine
• Rotary Indexing  type  filling  machine
• Linear filling system with multi head pumps

• AUGER (POWDER) FILLING MACHINE
• Powder filling machine is used to fill powders, granules etc used in pharma,foods, and cosmetic industries. 
• Products like dry syrup, granules, talcum powders,masala can be filled in to the bottles / containers.
• The conical auger compresses the powder and dispenses in to the container.
• We supply single auger semi automatic machines to multiple auger fully automatic machines.
• The machine is supplied with automatic bottle feeding, cleaning, filling, capping and induction sealing lines.
• The speed of the Machine depends upon the following criteria
• Type of powder  
• Shape of container  
• Mouth diameter of the container etc.
• The speed ranges from 20 pcs per minute to 120 pcs per minute depending upon the number of Augers.
• The machines may be custom built to the requirement of the customers.
• TYPES OF AUGER FILLING MACHINE
  
• Servo based Auger type   
• Electro magnetic clutch brake type
• Stand alone filling machine 
• Filling machine with infeed conveyor

We, at ADHI SAKTHI offer most innovative series of Case Packing Equipment that meet the variegated requirements for various types of products and packing methodologies.
This range matches the various packaging machinery of speed ranging from 150 pcs per minute to 600 pcs per minute. The equipments range is fabricated with Mild steel structure for cost effective options and Stainless steel structures that matches to GMP requirements and sanitary wash down environments.

• Adhi Sakthi is focussed to deliver vertical form fill and sealing machines to pack powder materials in to heat sealable pouches.
  The machine is compatible to run different packing materials made of PP / LD / Laminates etc.
• The following materials can be packed :
  
• Granules, Powders, Food products, Maida, Rava, Atta, Chips, Shortcut vermicellis, Sugar, Salt  etc.
• Type of dosing mechanisms
  
• Following type of dosing mechanisms are provided depending upon the nature and the weighing accuracy required. 
• Volumetric : Oscillating cup dosers or rotary cup dosers
• Weightmetric : Load cell based.
    1. Single head weighers
    2. Twin head weighers
    3. Three head weighers
    4. Four head weighers
    5. Multi head weighers
• Auger drive : Servo based auger dosers
• SALIENT FEATURES OF THE BASIC MACHINE :
  
• The basic machine is supplied with the option of belt draw down mechanism or the draw bar mechanism
• Product contact points are made of SS 304
• Machine is fully controlled through PLC
• The sealed packets are elevated to the rotary turn table for checking and packing
• All pneumatic components are of FESTO or SMC make
• Hydraulic web aligner is provided for the machine as an optional attachment
• Anti electro static device is supplied for LD packing applications.

• The Horizontal Flow wrap machine packs solid products in heat sealable laminates to a pillow pack
• Products like Tubes, soaps, detergent bars, bearings, medical syringes etc can be wrapped.
• Product contact parts are made of SS 304
• PID based temperature controllers
• The speed of the machine varies from 50 pcs per minute to 120 pcs per minute
• The machine runs with the help of positive infinite variable speed drive.
• Change over between products is easy and simple. 
• Easy access to all moving parts for lubrication and maintenance
• The machine is designed to be simple and user friendly without any complications
• Catridge type heaters on the heat sealing rollers
• Product counter is  provided as an optional accessory.
• Online perforation blades are adjustable for cutting  to individual pieces.
• Direct online link up facility from the infeed line
• For soap packaging, the machine is suitable to link up online with ADHI SAKTHI'S pneumatic cutting machine.
• Forward link up provision with ADHI SAKTHI'S Cartoning machine.
• Option of  ADHI SAKTHI's  Auto Case Packer link up system enables complete end of line automation optimizing manpower shortages.

• Ribbon blenders constructed with solid U trough fitted with double helical agitator provides effective mix of different powder and liquid materials. The design of the blender ensures complete mix of all the particles leaving no unmixed spots.
• The requirement of ribbon blender is found in most of the industries ranging from Pharma, foods, cosmetics, pesticides, chemical industries.
• The blender is constructed with 'U' trough made of SS/MS material
• Ribbon profiles of different types are constructed in the main shaft to provide thorough mixing.
• Design of ribbon profiles depends upon the product requirements.
• Forward and reverse helix continuous ribbons provide gentle mixing. 
• Top of the blender will be covered with SS sheets or Polycarbonate windows.
• End seals are glanded or mechanically sealed.
• Bottom discharge is made of knife edge gate valves or Shutters or ball valves based on the product requirement
• The discharge may be directly connected with screw conveyors for further applications like filling or grinding.

• ADHI SAKTHI manufactures robust plough shear mixers. 
• Plough shear mixer is used to mix solid and liquid constituents effectively to a homogenous mass  leaving away no unmixed lumps.
• Main cylindrical shell consists of heavy duty shaft with series of plough kept at equal spacing.
• Choppers are mounted at the bottom of the shell in between the plough. Multiple number of choppers are placed depending upon the design of the mixer.
• The plough shaft creates up and down circular movement of materials and the choppers with its high speed shear force disintegrate the lumps.
• Thorough mixing of materials is accomplished because of the collision and turbulent force created within the mixer.
• The mixer finds its application in wide range of industries like personal care, pharma, soaps, and chemical industries.
• Discharge door is kept at the bottom which may be operated mechanically or pneumatically.
• Jacketing of the main cylindrical shell with insulation is supplied depending upon the customer requirements.
• Material of construction : SS 316L / SS 304 / Mild steel.
• Shaft ends are gland sealed are mechanically sealed depending upon applications and customer requirements.

• Sigma mixer is a heavy duty mixer designed for dough mixing which is essential in the soaps , detergents, foods, rubber,chemical industries etc.
• The Z arm or Sigma blade is designed for uniform mixing and criss cross flow of materials.
• The blades rotate in the ratio of 1:1.5 ( 24 : 36 ) rpm
• The mixer is supplied with jacket or without jacket as per the requirement of the customer.
• We supply in different capacities with fully SS, Partly SS and fully MS constructions.
• Discharge is by hydraulic door opening system or through screw rod system.
• Heavy duty gear box and gears are used to withstand high viscous mixing.
• Sigma blades are solidly casted, machined, x ray tested before fitting.
• Minimal uniform gap is maintained between the trough and the blades.
  Capacity Range :
  2000 Kgs / 1500 kgs / 1000 kgs / 500 kgs / 250 kgs / 100 kgs / 50 kgs / 25 Kgs / 10 Kgs Batch size

• Plodders are widely used in the manufacture of soaps, detergents, mosquito coils etc.
• The plodders are made in different configurations viz.
             1. Single Worm Simplex Plodder
             2. Twin Worm Simplex Plodder
             3. Single Worm Duplex Vacuum Plodder
             4. Twin Worm Duplex Vacuum Plodder
• The Worms are made of SS / MS / EN 8 constructions either casted or solidly fabricated
• Pitch distances are variable and reducing fashion to produce compact soap bars
• The Clearance between the worm and barrel will be 1 - 2 mm on all sides
• The plodder is provided with jackets for cooling water circulation
• Spider plates are provided with Teflon supports to ensure worms rest at centre
• The end bearings are designed with adequate sturdiness for longer running life
• Twin Worm plodders are provided with left and right gear drives through external or inbuilt mono-block gear boxes
• Seamless or ERW pipes are used for barrel construction
• End seals are fitted with glands for vacuum sealing
• Vacuum chamber is made of SS 304 with toughened view glasses
• The conical mouth is fitted with different output options
             1. Single mouth extrusion
             2. Double mouth extrusion
             3. Triple mouth extrusion
             4. Four mouth extrusion ( Flat straight / Twin lane equally diverted )
• Heater is provided at the front edge of the conical mouth for better extrusion and  bar finish
• Easy removal system for extrusion dies
• Water ring vacuum pump is provided as optional accessory

• The competitive marketing conditions, ever-changing raw material prices and scarce availability of right
  manpower resources,  the soap manufacturers need to rely on competent partners.
• ADHI SAKTHI offers the leading fully automatic systems expertise from material handling systems to
  processing equipments and final packaging machinery.
• The detergent bar plants are made in different configurations.
      FULLY AUTOMATIC DETERGENT BAR PLANT
      MECHANISED DETERGENT BAR PLANT
      BASIC PLANTS WITHOUT AUTOMATIONS
• Following are the machinery manufactured and supplied by ADHI SAKTHI for the detergent bar industry
• SIGMA MIXER
• MULTI SCREW CONVEYOR
• PLODDERS
• AUTOMATIC CUTTING AND STAMPING MACHINES
• SOAP PACKING MACHINE
• AUTO CASE PACKERS
• DIRECT ONLINE LINK UP SYSTEMS
• BELT CONVEYORS
• SCREW FEEDERS 
• PNEUMATIC ELEVATING SYSTEMS
• ZTYPE ELEVATORS
• PROCESS AUTOMATION AND BATCH WEIGHING SYSTEMS With the expert and reliable project management team ADHI SAKTHI supply the complete plant on turnkey basis as per the needs of customers matching the technical and commercial budgets.

• MAIN MIXER OPTIONS    : SEMI CONTRA ROTARY / CONTRA ROTARY /  PLANETARY/ ANCHOR TYPE MIXERS
• BATCH SIZE RANGE       : 5 / 10 / 25 / 50  Kgs / Batch
• OPTIONAL CONFIGURATIONS  
• Stand alone Pilot mixer with control panel
• Skid Mounted Mixer with oil phase & water phase 
• Main Mixer with one phase kettle
• With or without homogenizer
• Skid mounted plant with pilot size utilities

• The cage mill is often termed as Super Siever can crush, pulverise, grind and blend powders / abrasive materials.
• It can pulverise even sticky and powder materials to a homogenous mass
• Break the lumps  from the powder mass coming out of the blender
• The machine is useful for the manufacturing process of food products, pharmaceutical products, detergent powders, pesticide powders, Industrial chemicals etc.
• Rigid cylindrical shell comprises of SS / MS construction as per the product requirements
• Bottom trough is made of SS perforated mesh
• The perforated mesh size depends upon the final particle size required
• SS blades are used to break the lumps into powder form
• User friendly removal of SS perforated sheets for cleaning purposes
• Relatively consumes lesser power than other machines
• Compact machinery and occupies very less space
• Ends are suitably sealed
• Quick opening system for periodic inspection and maintenance.    

• The automatic soap cutting and stamping machine is used to cut soap bar from the plodder,  Cut the soap to billets and stamp the necessary logo. 
• The primary cutter cut the bars from the plodder at equal repeat lengths. 
• The cutting system works based on the position of the sensor.
• User-friendly system to vary lengths of bars.
• Bars are conveyed to cutting and stamping machine through a conveyor.
• The bars are sensed automatically and pushed forward for secondary 
• bar cutting and stamping.
• The soap bars are dispensed to the off take conveyor to the wrapping machine.
• The machine is provided with a cutting frame to cut the bars.
• The trimming waste is taken out by a conveyor and fed to the inclined belt conveyor for cutting waste recycling.
• All the pneumatic components are FESTO / SMC make.
• Geared motors are from BONFIGLIOLI.
• The machine is designed with the flexibility for quick change over system between pack sizes.

• ADHI SAKTHI is well experienced to design and deliver toilet soap manufacturing facility in a state of the art standard. Following machinery are supplied to perform individually or as a complete plant.
• SIGMA MIXER
• NOODLER / REFINER
• TRIPLE ROLL MILLS
• DUPLEX VACUUM PLODDERS
• BAR CUTTING MACHNE
• TOILET SOAP STAMPING MACHINE
• SOAP PACKING MACHINE
• CARTONING MACHINE
• AUTO CASE PACKERS
• OPTIONS : 
• FULLY AUTOMATIC TOILET SOAP PLANT
• AUTOMATIC RAW MATERIAL ELEVATION
• PROCESS AUTOMATIONS AND BATCH WEIGHING SYSTEMS
• DIRECT FEED OF SOAP TO STAMPING AND PACKAGING LINES WITH AUTO RECYCLING
• END OF LINE AUTOMATIONS
• MECHANISED TOILET SOAP PLANT
• BUCKET ELEVATOR NOODLE FEEDING
• DIRECT FEED OF SOAP TO STAMPING AND PACKAGING LINEW WITH AUTO RECYCLING
• BASIC PLANT:
  
• ONLY BASIC MACHINERY WILL BE SUPPLIED
• HAND STAMPING OR FOOT STAMPING MACHINE.
• TOILET SOAP PLANT FINISHING LINE:
  
• Soap making from Soap Noodles comprising of the following stages
• Noodes along with additives will be mixed in the sigma mixer between 20 minutes to 30 minutes based on customer preference.
• Mixed mass from the sigma mixer is fed to the plodder for refining.
• The refined soap is fed to the triple roll mill  2 pass or 4 pass depending upon customer requirements and taken out as flakes.
• The flakes are fed to the duplex vacuum plodder and taken out as bars of required size
• Bar from the plodder is cut to desired size and stamped according to the shape required
• Stamped cake is wrapped or carton packed depending upon packaging design preferred Finally fed to the master carton

• SALIENT FEATURES OF THE DETERGENT POWDER MANUFACTURING PLANT
  
• Raw materials of solid in nature will be conveyed either mechanically or manually to the batch making floor based  on customer preference.
• Liquid raw materials are pumped to the day tank kept on the batching floor.
• Depending upon the formulation materials are added to the main mixer according to the sequence of addition.
• After mixing, material is conveyed to the cage mill for crushing through multi screw conveyor.
• The uniformly sized particles out of the cage mill is conveyed through bucket elevator to the storage tank or the  passed through the vibrosiever for further refinement.
• Vibro screened powder mass is collected in storage trolleys and conveyed to packaging area.
• Packaging machinery pack powders in the desired pack size and orientation.
• Secondary packaging is done at end of line and conveyed to Bonded storage godown.

• Adhi Sakthi design and deliver Liquid soap manufacturing  plants
  LIST OF EQUIPMENTS
  1. Main Mixing Vessel
  2. Phase Vessel
  3. Storage trolleys
  4. Working Platform
• MIXING CAPACITIES :
  50 Kgs / 100 Kgs / 250 Kgs / 500 Kgs /
  1000 Kgs / 2000 Kgs / 5000 Kgs.1.
• MANUFACTURING VESSEL:
  The vessel is jacketed for steam and cold water circulation.
• Product contact points are made of SS 316L, Class 4 B (mirror finish)
• Vessel is insulated with mineral wool  with SS 304 cladding
• The vessel is supported by 3 legs placed at equal 120 deg angles
• The top dish supports three agitation assembly
• Top dish is provided with the following 400 mm dia manhole / 100 mm dia light glass / 25 phase vessel inlet 50 mm die
• Butterfly discharge valve 10 mm dia temperature sensor
• The agitator is driven by a suitable geared motor
• The anchor stirrer is made of SS 316 L consisting of plates rotating at a speed of 50 rpm.
• 2. PHASE VESSEL
  
• Product contact points: SS 316L, Class 4 B (mirror finish)
• The vessel is jacketed for steam and cold water circulation made up of SS 304
• The jacket is insulated with mineral wool and SS 304 cladding.
• Propeller type agitator is used for the phase vessel which rotates at 960 Rpm.
• 3. BATCH STORAGE TROLLEY
  
• Cylindrical in shape with conical bottom vessel 3 mm thick.
• Flat top lid and provided with 40 mm butterfly discharge valve.
• The vessel is mounted on 3 legs and castor wheels.
• All product contact points are made of SS 316 L finished to class 4 B
• Covers are made of SS 304 finished to class 2 B stain finish.
• OPTIONAL ACCESSORIES
   1. Circulation pump
   2. Steam lines
   3. Transfer pipe lines
   4. Working Platform

• Triple roll mill is used to mill, refine, homogenous, flake thick paste materials to thin sheet forms.
• Application of the triple roll mill are found in most industries where fine smooth finish is required without gritty substances.
• ADHI SAKTHI manufactures triple roll mill with both chilled cast steel rolls or of SS constructions depending upon customer requirements.
• The rolls rotate opposite to each other at varying speeds.
• Gaps between the rolls are adjustable.
• End scrapers are provided to enable material discharge which are adjustable.
• Drip trays provided to avoid spillages.
• Rexroth coupling at the roll sides enable chilled water circulation in to the rolls.

• The Soap pilot plant is of a novel design from  ADHI SAKTHI to help the innovators design their products with ease and comfort.
• The batch capacity starts from as low as 5 kgs batch size to 25 kgs batch
• The following set of equipments are supplied for the pilot plant 
• Sigma mixer
• Plodder
• Triple roll mill
• Cutting machine
• Stamping machine
• The design of the machine is such that the trials will match to the main line products. This enables scaling up accurately. The system is mounted on a common table. The table is designed ergonomically
  to suit to the customer requirement enabling for easy movement of the equipments.

• COMPLETE LINE INTEGRATION FROM THE UNIQUE SINGLE SOURCE
  Adhi Sakthi is a leader in the design and supply of a completely auotmated manufacturing facility for the
  Soaps and Detergents Industry.
• With our expert project engineering team, We provide the complete process automation from raw material
  elevation through pneumatic elevating system to final end of line automation with auto case packers.
• We offer a wide range of equipments to perform alone or as a totally integrated processing and
  packaging system.
• Experienced team of engineers and technicians are the back bone of our company to provide the
  best of customized solution required for our prestigious customers.

• Cartoning machine is designed to automatically erect cartons, insert the products and close the flaps by tucking in or  pasting suiting to the design of cartons.
• Products like Tooth paste, Creams, Soaps, Tablet strips, Bearings etc. can be packed.
• Speed of the machine is up to 70 pcs / minute.
• The machine is designed with Intermittent motion mechanism.
• Automatic product in feed is provided as an optional feature
• Geneva Indexers or Ferguson Indexers are used
• Chains are suit to adjust to variable carton sizes
• No carton no product and vice versa interlocks are provided
• SS side covers with polycarbonate top covers and micro switch safety systems are provided.
• Machine is fully controlled through PLC
• Power required 2 hp
• Facilitates on line link up with bundling and shrink wrapping machine 
• Simple and easy change over
• OPTIONAL  ACCESSORIES:
  
• Hot melt glue dispensing and flap pasting mechanism.
• Automatic infeed link up mechanism.

• ADHI SAKTHI design and deliver a wide range of custom designed bundling and shrink wrapping machines suiting to various needs of customers.
• The machine finds it application in end of line automation and to shrink wrap individual products like containers, cartons, shrink lablels etc.,
• Machine is used to shrink various types of PVC shrinkable sleeves,poly olefin films, LD films etc.,
• BUNDLERS:
  
• The machine contains customized product infeed and collating system
• Bottom and top film dispensers with auto unwinding mechanism
• Sealing with improved Teflon sealers
• Fully controlled through PLC
• Pneumatic components of FESTO / SMC make
• Optional SS 304 construction
• SHRINK WRAPPING MACHINE :
  
• Heating chamber is an insulated construction fitted with suitable heaters
• Size of the tunnel would depend upon the requirements
  Option of In feed conveyor models
• 1. Chain based \
• 2. Teflon mesh belt based
• 3. PUC based
• Temperature setting up to 300 deg. Controlled with PID temperature controllers
• Conveyor speed is variable with the help of AC variable frequency drive
• Uninterrupted running with simple system for heater replacement
• Main conveyor drive with Bonfiglioli geared motors
  Option of Single duct, double duct and triple duct available matching to pre shrinking and final shrinking needs

• ADHI SAKTHI is a leader in the design and supply of completely automated manufacturing facility
  for the health and beauty care industries. We have the expertise with a total systems approach to
  look at your complete process for engineered solutions.
• Our project management integrate the entire process from pneumatic conveying of material to
  the packaging machine and end of line automation solutions. Our systems provide a strong return
  on investment by manpower optimization, process accuracy and material balancing.
• We accomplish this with our expert team of engineers and using standard components like
   METLOR / VISHAY load cell and control modules
   Allen Bradley / OMRON PLCs , HMIs
   VIRGO process automation valves
   BANNER / P & F sensors
   FESTO / SMC pneumatic components
   BONFIGLIOLI geared motors
• ADHI SAKTHI integrates ROBOTIC pick and place solutions based on the requirements.
• Thus we supply dependable, versatile,reliable equipments and systems that improves
  bottom line of our esteemed customers.

• SULPHONATION PLANTS:
  
• ADHI SAKTHI design and deliver batch type sulphonation plants in different capacities based on requirements.
• The Sulphonation process helps in the manufacture of LABSA ( Linear Alkyl Benzene Sulphonic Acid ) by reacting LAB ( Linear Alkyl Benzene ) with Sulphuric acid
• Batch type process with recirculation systems
  Processing reactors ranging from 1 KL batch size to 9 KL batch size is made by us
• The total plant is delivered as per customer requirements.

• SAPONIFICATION CRUTCHERS:
  
• The saponification crutchers are used in the manufacture of soap by reacting oil with caustic soda.
• Laundry soap and toilet soap noodles are manufactured by the process of saponification
• Saponification crutchers ranging from 250 kgs batch size to 1000 kgs batch size is manufactured by us.
• We offer the complete saponification plants ranging from storage tank to the final processing lines.