Cream Plant

• Ointment Mixer (Semi Contra)
• The Semi Contra rotary mixer effectively mix materials to make Cream /Ointments
• Combines the solid and liquid particles effectively under vacuum and whirl force
• Anchor paddles & scrapers with sets of fixed baffle plates ensure thorough mix
• Materials may be either charged open cover or by vacuum feed.
• Large quantities of material from phase vessel is sucked efficiently by vacuum
• Supported on 3 legs : 3 1/2 " Size located at 120 deg.equal angles
• Top Main stirrer speed-6-60 RPM, driven by suitable HP motor
• Motor : Crompton / Kirloskar make - FLP and Gearbox - Radicon / Elecon / Santhi
• Shaft is supported through a heavy duty bearing housing with mechanical seals
• Bottom discharge valve is pneumatically operated and CIP optional extra             
• Hydraulic lifting on top dish to facilitate product recovery and cleaning-optional

• Contra Rotary Mixer
• Contra Rotary mixer - Heavy duty is a main manufacturing vessel for paste making
• CRM efficiently combines liquid and solid particles to paste/gel under Vacuum
• Set of blades rotating opposite to each other gives turbulence for effective mixing
• Materials may be either charged open cover or by vacuum feed.
• Large quantities of material from phase vessel is sucked efficiently by vacuum
• Supported on 3 legs : 2 " Size located at 120 deg.equal angles
• Main Agitator motor : driven by suitable motor with both sets of blades
• Motor : Crompton / Kirloskar make - FLP and Gearbox - Radicon / Elecon / Santhi
• Shaft is supported through a heavy duty bearing housing with mechanical seals
• Speed of the agitator : 11 to 40 External and 20 to 60 Internal provided with VFDs
• Bottom discharge valve is pneumatically operated and CIP optional extra

• Homogeniser
• creating fine stable emulsion is very essential in the process of cream making
• homogeniser creates high shear force to break the particle size to microns
• higher the shear energy created, lower the particle size resulting in soft cream
• the stator houses the rotor driven by suitable inline motor
• rotor shaft fitted with the double cartdge. Mechanical seal of tc/tc seal face
• mechanical seal is provided with cooling water arrangement
• interlock to stop the motor if the cooling water is not circulated
• complete product contact parts are made of ss 316 l and other parts of ss 304
• inner parts are finished to class 4 b (mirror ) finish and all other 2b (satin) finish

• Emulsifier
• Creating fine stable emulsion is very essential in the process of cream making
• Homogeniser creates high shear force to break the particle size to microns
• Higher the shear energy created, lower the particle size resulting in soft cream
• The stator houses the rotor driven by suitable inline motor
• Rotor shaft fitted with the double cartdge. mechanical seal of TC/TC seal face
• Mechanical seal is provided with cooling water arrangement
• Interlock to stop the motor if the cooling water is not circulated
• Complete product contact parts are made of SS 316 L and other parts of SS 304
• Inner parts are finished to class 4 B (Mirror ) finish and all other 2B (Satin) Finish

Main mixer types : semi contra rotary / contra 
                           rotary / planetary/ anchor type

• Batch size range : 50 / 100 / 150 / 250 / 500 /1000 kgs per batch

optional configuration  :
  A. Main Mixer with oil phase and water phase vessel
  B. Main Mixer with one phase kettle
  C. Main Mixer without phase kettle
  D. With or without homogeniser
  E. Cream plant with or without Platforms and  utilities

• Adhi Sakthi's Exclusive Option  :  Fully automatic batch weighing system
  Salient Features of the Plant:
  
• The main mixer stirrer comprise of the option between Semi Contra / Contra Rotary / Planetary / Anchor type with vacuum facility and jacketed for heating / cooling requirements.
• The agitator selection is designed suitably to mix product of higher viscosity effectively.
• Product contact points are made of SS 316 L
• The main mixer is supported with phase vessel for water phase or oil phase preparation as per the customer’s  choice
• Material from the phase vessel will be transferred to the main mixer by vacuum or transfer pump. 
• The blades keep the material effectively dispersed by adequate turbulence.
• The hinged scraper in the main mixer keeps the product in constant movement and ensures clean side walls for effective heat transfer between the side jacket and product.
• Homogeniser is provided as an optional attachment based on customer preference.
• The homogeniser attached at the bottom with re-circulation arrangement colloids the product to a fine paste due to high shear speed and milling through perforated holes. 
• Re-circulation of the mass back to the main vessel ensures 99% of the product getting mixed thoroughly.
• The main mixer and phase vessel are mounted on a ergonomically designed SS platform. 
• Interconnecting pipelines are electro polished and fitted with suitable filters.

• Storage Trolley
• SS Storage trolley is used to store the batch for curing, maturation & transfer.
• Cylindrical with conical bottom vessel, flat St.St. top lid with inlet nozzle
• The main shell and bottom cone  made up of SS/MS based on the customer requirement
• All product contact parts of SS/MS(based on the customer requirement)  finished to Class 4B (Mirror)
• All other components is from SS304 finished to Class 2B (Stain) finish.
• Supported on 3 Nos Straight legs with non marking rubber Wheels
• Bottom Discharge of Shutter Or Ball Valve /Butter fly valve Discharge